The Methodology The Book Work With Me Tools About Book a Free Call →
The EBITDA Lens™  ·  Operating Partner Practice

Your plant is running competently. Your EBITDA still isn't where it should be.

$41,169
Found in a single ordinary Wednesday morning startup meeting.

Most food manufacturers have $1M–$2M in annual EBITDA sitting unreported in their daily operations. The EBITDA Lens™ finds it, quantifies it, and closes it — in 90 days.

Built in Ounces and Minutes — The EBITDA Lens by Bill Rosenhoover
Scroll
The $41,169 Morning

What your startup meeting is actually costing you

On an ordinary Wednesday, I sat in a food plant startup meeting and wrote a dollar amount next to every event reported. Not minutes. Not "managed and resolved." Dollars.

Before 8 a.m., the number was $41,169. None of those events were unusual. Every one was managed. Not one had ever been reported in dollars.

The formula is simple: Contribution margin per unit × line rate per minute × event duration. Applied to the events your team already reports every morning.

Find My Number →
Wednesday Morning Startup — Midwest Foods
Depositor gasket delay — Line 2 — 22 min $1,390
Protein delivery 280 lbs short $3,229
Unplanned allergen changeover — 95 min vs. 52-min best $4,234
Finished goods label hold — SKU 14 $19,390
Sanitation miss — Line 5 restart $2,212
Scale calibration failure — receiving dock $4,108
CIP overrun — Tank 3 $2,882
Packer jam — Line 4 $3,724
Total — Before 8 a.m. $41,169

Each event was reported in under 30 seconds as "managed and resolved." None were translated into dollars. Until now.

The EBITDA Lens™ Methodology

8 categories. Every one of them is in your plant right now.

The same eight EBITDA leak categories exist in every food manufacturing plant. The EBITDA Lens™ quantifies all eight — using your own contribution margin and production data. No benchmarks. No estimates. Your numbers.

Category 01
Dark Time™
Unplanned downtime translated into contribution margin per minute. The depositor jam that "got fixed" costs $109/minute — and it happens 4× per shift.
Category 02
Scoop Tax™
Systematic portioning giveaway — the overfill nobody is counting in dollars. At a frozen meal plant: 3.7% overfill × 9.1M trays = $965,000/year.
Category 03
Change Drag™
Excess changeover time measured against your own best-achieved pace — not a benchmark. 45 minutes over your best, 38 times per quarter = $751,536/year.
Category 04
Batch Bleed™
Yield losses in prep and mixing — the gap between recipe spec and actual throughput. A 2.1% deviation on $14.2M in ingredient spend = $298,200 per year.
Category 05
Dock Drain™
Receiving losses nobody translates to dollars — short weight, temperature excursions, spec failures. Most plants absorb $40K–$180K per year invisibly.
Category 06
Quality Drag™
QA hold duration and rework cost. Average hold 6.2 hours vs. 2.8-hour benchmark. 187 events/year. Annual Quality Drag™: $194,000 — mostly avoidable with a protocol change.
Category 07
Sequence Leak™
Scheduling inefficiency — unnecessary SKU transitions and unoptimized run lengths. Wrong sequence × contribution margin per minute × annual frequency.
Category 08
Phantom Stock™
Inventory losses — expiration, reconciliation gaps, avoidable write-offs. The "inventory adjustment" line that every plant calls "within tolerance" — until it's calculated.
Combined annual EBITDA leak in a typical PE-backed food plant
Sourced from your own contribution margin and production data
$1M – $2.5M+
across all 8 categories
Built in Ounces and Minutes — The EBITDA Lens by Bill Rosenhoover
The Book

Built in Ounces and Minutes

See and Stop Daily EBITDA Leaks on the Plant Floor

A business novel about a food manufacturing plant manager who discovers that the $1.76M gap between his operation's performance and his PE firm's financial model is not a management problem — it is a translation problem.

Over 14 months, Matt Sorensen builds the EBITDA Lens™ methodology from the floor up, category by category. The result: $2.07 million in verified EBITDA improvement. 98.6% of the acquisition model recovered.

"The money was never missing. It was just waiting to be seen."

Written in the tradition of Goldratt's The Goal, with a Socratic mentor arc and every calculation verified by four independent financial reviewers. The methodology is not theoretical — it is operational, audited, and applied in real food plants.

122,000 Words
$2.07M EBITDA Recovered
8 Leak Categories
4 Verified Reviews
Operating Partner Practice

In 10 business days, I find what your plant is losing.

I identify, quantify, and prioritize hidden EBITDA leaks in labor, yield, giveaway, rework, downtime, ramp-up, and schedule execution. Two days per month. No full-time headcount. Results in 90 days.

Start Here
10-Day EBITDA Lens™ Diagnostic
$3,500
flat fee · one-time · no retainer required to start
A complete, sourced picture of what your plant is leaking — in dollars — in 10 business days.
  • EBITDA Leak Map™ — all 8 categories quantified
  • Dollar estimate sourced from your own production data
  • Priority stack ranking by impact & ease
  • 30/60/90-day recovery roadmap
  • Board-ready executive summary (2 pages)
  • 1–2 days on-site observation included
Schedule a 20-Min Call →
Multi-Plant
PE Portfolio Package
$2,500/plant/month
minimum 3 plants · standardized methodology
A consistent EBITDA Lens™ framework deployed across your entire portfolio — same eight categories, comparable data, portfolio-level reporting.
  • Standardized 8-category methodology at every plant
  • Portfolio-level dashboard for operating partners
  • Comparable benchmarks across facilities
  • Single point of contact across all sites
  • Quarterly portfolio summary for LP reporting
Discuss Portfolio Engagement →
🛡️
The $250,000 Guarantee
If the 10-Day Diagnostic does not identify at least $250,000 in annual EBITDA improvement opportunities in your plant, the $3,500 fee is refunded in full. No questions asked. I have never triggered this guarantee.
Digital Tools

Start measuring in dollars today.

Downloadable tools built from the same methodology as the full engagement. Use them independently or as preparation before the diagnostic.

📊
EBITDA Leak Assessment Starter Kit
5-page PDF + Excel template. The eight-category framework, contribution margin formula, 90-day measurement roadmap, and the "What Your Wednesday Morning Costs" worksheet.
$47
Download — $47
⟶ Update this link with your Gumroad product URL
⏱️
Dark Time™ Calculator
Excel tool. Enter your contribution margin per tray, line rate, and 90-day downtime log. Outputs your annual Dark Time™ cost by shift, line, and event type — board-ready in minutes.
$27
Download — $27
⟶ Update this link with your Gumroad product URL
📋
90-Day Plant Supervisor Planner
Branded PDF planner for plant managers beginning their own EBITDA Lens™ initiative. Daily and weekly tracking across all eight leak categories. 90 pages.
$67
Download — $67
⟶ Update this link with your Gumroad product URL
Bill Rosenhoover — The EBITDA Lens
30+ Years Food Manufacturing
VP-Level P&L Accountability
USDA & FDA Regulated
HACCP Certified
Six Sigma Green Belt
MBA — Georgia State
B.S. Food Science — Penn State
Author & Practitioner
About Bill

30 years on the floor. Now I help others see what I learned.

I have spent three decades in food manufacturing — running production lines, managing plants, overseeing VP-level P&L accountability across USDA and FDA regulated facilities. I have been the plant manager who couldn't close the loop between operational performance and what the P&L reported. I know that gap from the inside.

The EBITDA Lens™ was built because I got tired of watching competent operators fight budget battles in the wrong language. Operational metrics — OEE, attainment, reject rate — are real. But they are not the language your CFO, your PE firm, or your board speaks. The gap between those two vocabularies is where $1M–$2M lives in every mid-size food plant I have ever walked.

"The money was never missing. It was just waiting to be seen."

I documented the methodology in a business novel — Built in Ounces and Minutes — and now deploy it as an embedded operating partner engagement in PE-backed and privately-held food manufacturers across the Southeast and beyond.

Prior roles include VP of Operations at Kabobs, Director of Manufacturing at Holistic Industries, Plant Manager at Trident Seafoods, Excelso Coffee, Ken's Foods, and others spanning USDA and FDA regulated environments. Based in Fayetteville, Georgia.

Book a 20-Minute Conversation →
Free Resources

Get the $41,169 Calculation — Free

Enter your email and I'll send you the exact formula used in the Wednesday morning startup meeting — contribution margin per minute, applied to your own production data. Immediately usable.

Ready to Find Your Number?
20 min.

A free 20-minute conversation. You'll know by the end whether the EBITDA Lens™ belongs in your plant.

$3,500 Diagnostic Fee
10 Business Days
$250K Minimum Guarantee
2 Slots Available
Schedule Your Free Call

Accepting two new diagnostic engagements for July 2026.